American Door Products  |  Blandon, Pennsylvania 610-916-0661
Family Owned & Operated Wholesale Dealer Supply Blandon, Pennsylvania
INSTALLATION GUIDE

How to install a prehung exterior door.

This general guide covers the basic tools and sequence for removing an existing door, preparing the opening, setting the new unit, insulating and sealing it.

American Door production floor with door units moving through assembly

Tools & materials

Tape MeasureLevelHammer or Nail GunDrill / Driver Pry BarUtility KnifeCaulk GunWooden or Plastic Shims Screws / NailsExterior-Grade CaulkInsulation
01

Remove Old Door & Frame

Carefully take out the old door, trim and frame using a pry bar and utility knife.

02

Inspect and Prepare Rough Opening

Check for damage or rot. The opening should be square and 1/2" to 3/4" wider than the new door frame.

03

Apply Flashing and Caulk

Add flashing tape along the sill and apply a generous bead of exterior caulk where the new threshold will sit.

04

Insert the New Door Frame

Tilt the door unit into place, centering it in the opening. Rest the bottom on the sill caulk.

05

Level and Shim the Door

Use a level to ensure the door is plumb and square. Shim behind hinges and the latch side until evenly spaced.

06

Secure the Frame

Fasten the door frame through the shims using screws or nails, starting with the hinge side. Check for even reveals.

07

Test the Door Operation

Open and close the door to ensure it swings smoothly and seals properly against the weatherstrip.

08

Insulate Around the Frame

Fill gaps around the frame with low-expansion spray foam or fiberglass insulation.

09

Seal and Finish

Apply caulk along exterior joints and paint or stain the door as needed.

General installation guidance: Conditions vary by opening, structure and local requirements. Follow the instructions applicable to the specific product and installation.
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